Friday, June 10, 2011

Post Mortem

So we finished the wall and decided it was important to put all our thoughts on the process and result up here.


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Joel:

The idea of creating an Earthbag wall for this assessment stemmed from the floods hitting most of Queensland earlier this year, with the initial thought of sandbags being something quite easy to come across.  Unfortunately that wasn't the case, and I spent a good 3 weeks trying to locate a good supply of the polypropylene sandbags.  This would have been easier if we were after 1000+ bags but wanting between 20-30 it just wasn't going to happen.  So we were left using Hessian bags which were never going to work as well and given all the rain we did have between our build days we ended up with some quite waterlogged bags.  We also ran into issues with the window opening and having enough materials to correctly waterproof it.  Lacking sealant and a decent window frame really hurt us here.  The final area I felt we fell short was in the 'finish' of the wall.  We had run out of money from our $100 budget.  To get render and wire mesh to properly finish off the front of the wall would have really made a difference.  This wasn't as much a structural problem as it was purely aesthetic, an aesthetic that would have really made the wall go from amateur to fantastic!

That's what didn't work as well as I would have liked, but looking at the things that worked I was really impressed with how well the team worked together to get the wall built in just two Saturday sessions.  The earthbags themselves I originally thought had no chance of sitting upright beyond about 3 courses high.  But we did a really good job in lining the bags up and shaping them to ensure every course remained level and the overall sturdiness of the earthbag section of the wall was quite impressive.  The timber frame section also came together really well with both timber we purchased from Bunnings and wood from mates / scrap.  The roof was the best 'win' for the team in regards to effort vs result.  We pretty much decided the day before we wanted to incorporate a green roof and we just got it done.

If we had the chance to do it all again, I'd want to do it will polypropylene bags,  a window frame, render and i'd want to do a full size wall with a corner.  I think this would be a true test of 'waterproofness', as we really did lack some materials by the end of it.  It was a heap of fun to put together, and I learnt a whole heap about general construction and what does and doesn't work.

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Leah:

When I heard about the Earthbag for the first time, I felt surprised and impressed at the same time. A structure of sandbags, it is easy to understand what it is and how it gets build as it sounds. But the actual building process was not easy as it seemed. We only built a little part of the wall but there was a lot of work that needed to be done. The bags were heavy when it was filled and carrying and stacking them needed a lot of energy. To build a whole building, it should take huge amount of materials, time and power.

 If I had a chance to work on Earthbag construction again, I would want to test different types of soil and content for the filling although it is already proven what is best to use. Just for an experiment, and in different parts of the world maybe there are more suitable material to suit the land.


I would also like to do some kind of rendering on the exterior wall which we didn’t get to do it this time. 


 A lot of parts in the world are working on and experimenting with Earthbags. I think it is a good idea because of its simple method of constructing and easy to get the materials, so it can be used for the land that has been destroyed by disasters and those countries which are developing.

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Shakiba:

Earth bag structure was the new way of constructing the building .It was a good experience , and qeit challenging cause it was`nt a common method  ,so we need to discuss and decide about each single step.


But I found it very useful for areas with lots of rain and natural disaster ,and I hope it helps to save lots life by making building or at least use some part of Earth bag method for their our buildings.

In this method we first discuss about our material .which kind of material are we going to use for filling our bag .Or which size of timber should we use for our frame .

The next step was thinking about safety and making it as a sustainable wall. how are we going to make the wall and roof water proofing ?,how are we suppose to support the roof?  and connection between our timber frame and Earth bags are all questions that we are faced for making the wall as perfect as we could


Also for Using Earh tbag needs to be aware of materials and power that we are going to use for it. I think preparing all of the bags  ,filling them all up , carry them too the right spot , and the kinds of material that are going to be used are all the issues that need to be considered for this project .


The Earth bag wall was simple sample of actual projects that have been done in different countries. I hope we hear lots of of progress in this project in all around the world.

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Daniel:

With the initial idea of Earthbag construction, I can’t say I was too confident we would achieve what we had planned on paper. Images of a weak and waterlogged wall were all I could think about and with winter setting in, the idea of filling bags of wet dirt and sand was not my idea of a good time.

As we wanted to steer away from traditional (third world) Earthbag construction and modernise with our own version, we set out to incorporate a timber frame for the internal wall, allowing us to clad the internal walls with something other than tradition bagging techniques. With our initial ideas having too much wastage of timber, we opted to halve the amount of timber used, not only saving cost but also saving the environment.

Filling the bags and stacking them into a wall was not a pleasurable task, however once it was completed I was quite surprised at how structurally sound it actually was. Bracing the bags to the timber frame turned out to also be a beneficial idea and improved the walls strength greatly.

Having planned, analysed and designed our wall thoroughly before commencement of construction, we managed not only to save time, but effectively and successfully put our plan into action with only minor hiccups along the way.

Constructing the wall in only two short days is a great achievement for our group and something I am quite proud of. Along the way I have learnt a great deal about environmentally friendly materials and construction methods which I hope to incorporate in future building designs. The last minute idea of a green roof turned out to be the finishing touch on our wall and also something I found very interesting to research.

All in all I am proud of our team and the achievements we have made, even if I wasn’t too sure about the whole idea in the first place. Earthbag construction is a worthy contender and has great elements with regards to sustainability, however I do believe it has a while to go before it is applied and incorporated into the modern day world we live in today.

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Bao:

Earthbags is definitely a challenge for our group. From materials to structural, it is an impressive way, unusual try.

We have learned a lot from the whole process of this project. We build up our knowledge and at the same time improved our team cooperating. It is really awesome!

It is a very impressive job. The buildings are cool in summer and warm in winter, probably the most environmentally friendly homes. They meet all building codes, are energy efficient, weather tight, and so solid they passed the most gruelling stress tests.

Although Lack of sealant, it seems all right after testing. Everything is under control :) We've done a successful job. The earth bag wall is not only sustainable, doable but also affordable, simple.

Wednesday, June 8, 2011

Putting It To The Test!

Now that the wall is completed, it's time to test its strength against the elements!

VIDEO TESTING

Earthbag - Rain Simulation Test: Dan hoses down the wall to simulate 
                          the affects of rain on the completed wall.


Earthbag - Rain Simulation Conclusion: Dan investigates the results of
                                         the water soaked wall.

Tuesday, June 7, 2011

How we intend to test the wall

We are now in stage of testing the wall if it is waterproofed or not. We have a foil covering up the timber frame and up to roofing to avoid water from getting in inside. There is also a additional plastic sheet for the roofing.
Generally, this test will be pouring water on the roof and the wall for 5 minutes as a simulation of rain. For the water that we are using, we can collect them to reuse in order to not wasting water. But it might turn out that the Earthbags soaking up the water, but we will see what happens after the experiment.
Written by Leah Oikawa and Shakiba Moradi

Monday, June 6, 2011

Build Completed - Finished Wall!

The wall is finished!  Here is a video of the completed wall and a video talking to the team about how they felt the wall construction phase went.


VIDEOS:

Earthbag - Finished Wall:  Joel has a look at the completed wall and explains the structure of the final parts.

Earthbag - Construction Final Thought: Joel asks the team how they felt the construction phase of the build went.

Now, Testing!

Sunday, June 5, 2011

Build Day 02 - Video Diary

Along with the Photo diary we are keeping, we have taken a selection of short videos to explain and show in a bit of detail some of the processes involved in creating the Earthbag wall.


VIDEO DIARY:


Earthbag - Bags in Place:  Shakiba Shows off the earthbag section of the wall.

Earthbag - Timber Frame Explained:  Leah Explains the timber frame, then Bao cuts the hole for the window.



Earthbag - Structure 01:  Some of the bags were unusable at the top course of the wall so new bags were required.



Earthbag - Adding a Course:  The team is filmed adding the top layer of earthbags to the wall.



Earthbag - Window Frame:  Dan finds some wood to use for the window frame.



Earthbag - Window:  Shakiba shows us the window! Hi Bao!



Earthbag - Flashing:  Bao shows us the flashing used between the earthbags.



Saturday, June 4, 2011

Case Study

Earthbag constructions are becoming populor in many places of the world. This is mostly because of environmental issues such as climate change, shortage of resources and alternative construction for those places being damaged by disasters like tsunamis. Also, economical issues can be the reason for using Earthbags.




When researching about use of Earthbag constructions around the world, I have came across with an article called "Earthbag Building in the Humid Tropics; Simple Structures", this blog will be an introduction of it. 

Overall summary of general principles;
1. Light materials are effective for cooling the building. 
2. Use as little metal and timber as possible to stay away from rust and termites.
3. Make sure to waterproof base course no less than 600mm high.
4. Consider rainwater flow on walls and have slopes.
5. Wide roof overhangs are needed to avoid strong sunlight.
6. Test materials for exterior rendering.

Soil Test
As for soil tests, there are 2 types that is need to be considered, the (soil) ball test and the bag test.

Ball test is to see the hardness of the soil by dropping 40mm size balls from 1500mm height. Depending on the results, there are several ways of use for the soil.
Bag test is to see if the bags will have any cracks or shrinkage or not after being filled.

Layouts for non-hazardous areas
There are many options for plan layouts to fit the area. But Earthbags being not stable enough to tolerate hazardous such as hurricanes, tsunamis or earthquakes, it is only suitable for non-hazardous areas. The following is the examples of layouts.
  • Square outside corners / Piers at outside corners - the corner will help the structure stand for buildings without steel reinforcement.

  • Straight walls - piers are needed for this layout.
  • Circles - strong structure within 5m radius.
  • Corrugated walls - straight walls coming in and out every 4m to work as support without piers.


Exterior Finishes
Wall must be protected from rain which cause erosion. Clay based material works well including lime, ash, and animal products. Oil mixture is used often as well. If possible, getting local product for free or low cost would be ideal.


Cement stucco is not recomended due to its charactaristics of absorbing water but emitting water very slowly.

Build Day 02 - Photo Diary

The second day of building the wall has come and passed.  With another afternoon hard at it with the wall we found ourselves with a completed wall!  

Knowing we had a few materials still required to finish up, Joel managed to locate some Plasterboard, Insulation Foil and Flashing, while Dan got his hands on some Perspex (for the window).  For the newly decided upon green roof we decided that the local oval would be able to help us on the day.

PHOTO DIARY:

During the down time between Build day 01 and 02 (approx 1 month) there had been some consistent rainfall some of the bags were that saturated filling new ones was required.


All the bags sitting in a pile that resembles a wall!  Window opening left, barbed wire used between the bag to hold them better int place.


With the wall put together, we put the foil onto the frame constructed the last build day.  One bracket had been put on the frame before the foil (we realized that it should have gone on after, which is why the second isn't on yet).


After the foil goes on, we cut a dirty big hole in it!.


With the earthbag front face of the wall and the frame ready we put them together with an approximate 100mm gap.


After this point we got a bit carried away and just went and finished up the rest of the wall without any progress photos (there are a few videos).  So here are some beauty shots of the finished wall. Perspective.

Front - showing the green roof (which is sitting on perspex and foil) and the fascia. Window below is perspex with some wood from a palette used as the frame.

Side - here you can see the flashing, and how we have used a continuous length of the foil to wrap around to the roof to provide a water seal.

Behind - Showing a section of the wall were we attached some plasterboard to show the intended finished look.


Video: Video's of this Build Day will be posted in a separate post shortly.

The Team and their wall.