Friday, March 18, 2011

Bag and Fill Materials

As can be assumed by its name, there are two important things to consider when choosing Earthbag construction.

THE EARTH

Common Materials
Essentially any type of soil can be used, but knowing the makeup of soil can help achieve the best mix. Soil is made up of clay, silt, sand and gravel. Silt is extremely fine-grained, and using too much in an Earthbag structure will weaken it. Gravel, or jagged pieces of rock, is sometimes used at a foundation level in Earthbags, however most commonly used is a mixture of clay and sand. Clay serves as the glue to hold sand together, while the loose particles of sand form the majority of the Earthwall’s stability. Earthbag builders recommend a ratio of 70 percent sand to 30 percent clay due to the clay shrinking when dry and expanding when wet.

Alternative Materials
Soil: 
Found on almost any site, soil provides a cheap and easy method of constructing Earthbags. Moistened material will also compact much more effectively creating a more stable structure. Recommended is 10% moisture content in the soil. (Soil with about 10% moisture will form a ball in your hand, but shatter if dropped)


Rice Hulls:

Often discarded and thought of as a pure waste, rice hulls start their life protecting grains of rice as they grow in the field. As it turns out, these hard shells can now be used to protect the interiors of our buildings by forming structural walls with impressive fire resistance and insulation properties. They are also resistant to moisture which eliminates insects, rodents, mold, mildew, or fungus. Typically a rice hull filled earthbag will weigh one tenth of a soil filled earthbag.



Scoria (Volcanic Rock): 
Scoria is perfect for super insulated earthbag walls.  It's low cost, all natural, rot proof, fireproof, doesn't attract pests, is lightweight and easy to work with.


Perlite: 
Perlite is a generic term for naturally occuring siliceous rock that's been heated and expanded.  It can expand 4 to 20 times its original volume.  The tiny air spaces provide excellent insulation.  Perlite is a form of natural glass and is classified as chemically inert making it perfect for Earthbag building.  Perlite however can be more expensive than other materials.




Stabilisation of Organic Material
Although the above materials are suitable for most walls, there are instances where stronger, more rigid earthbags are required, such as lintels over windows and doors. If the fill material is too fine it will not compact into a solid effectively enough in certain areas. Other elements can be added such as lime or cement which allow the fine material to bond together creating a much more rigid and firm structure.


THE BAG

Typically weighing 23-45kg, Earthbags are made of either polypropylene or burlap. Although Burlap is a cheaper and more natural material, it is less durable than polypropylene. Generally, the weaker the fill material, the stronger the bag should be.

Bag size can vary, depending on manufacturer and builder preference, but the most common size for housing construction is approximately 457 mm wide and 762 mm long (usually specified as 18”x 30”).. This size has been accepted by the Earthbag community as having an optimal balance of strength and workability, based on construction experience. Bags are also available in larger dimensions such as 508 mm x 914 mm and 635 mm x 1016 mm.




Wednesday, March 16, 2011

Supply we demand!

We hit our first hurdle in creating our Earthbag wall only days after we began.  Finding sandbags!?  With all the recent flooding along the entire East coastline of Australia you would think they would be one of the easiest things to get a hold of.  However if you are only after 10 or so, you are hard pressed to find any!


After a lot of research and calling around we have found a supplier of burlap sandbags (thanks for the tipoff Victorian SES)  So we can begin our tests on contents.  We are still looking for a supply of polypropylene bags to get a good comparison of how each performs.

Know a supplier of Woven Polypropylene bags, please comment below and let us know!

Monday, March 14, 2011

History of Earthbag


ORIGINS


The sandbag has been used in construction of shelter, fortification and flood breaks since around the 18th century.  However the use of sandbags as Earthbags has only been adopted since around the 1970's.  Traditionally made from burlap/Hessian, commonly sandbags are now made from woven polypropylene.


One of the earliest images of an 'Earthbag' like structure is a bunker used in the Korean war.  In the picture you can see a wall structure with a door and simple window.

TIMELINE

1976 - Gernot Minke in Research Laboratory for Experimental Building at Kassel Polytechnic College in Germany began to investigate the question of how natural building materials like sand and gravel could be used for building houses without the necessity of using binders.



Gernot Minke Director of Building Research Institute, Architecture Department University of Kassel, Germany.  One of the construction methods commonly used is earthbag, first developed by Gernot Minke, using bags filled with pumice to build walls.

1978 - A prototype house using an earthquake-proof stacked-bag type of construction was built in Guatemala.




1984 - An Iranian-born architect named Nader Khalili who has popularized the notion of building permanent structures with bags filled with earthen materials. Actually his first concept was to fill the bags with moon dust! Attending a 1984 NASA symposium for brainstorming ways to build shelters on the moon.



Nader Khalili, received his architectural education in Iran, Turkey, and the United States.In 1970 he was licensed by the State of California and practiced architecture in the U.S. and around the world. Khalili was known for his innovation into the Earthbag Construction technique called super adobe.

1986 - CalEarth was founded by its director - Nader Khalili, its scope spans technical innovations published by NASA for lunar and Martian construction, to housing design and development for the world's homeless for the United Nations.

1997 - Kelly Hart first began experimenting with earth bag building.  He has built his own home using the earth bag technique.



1999 - Nader Khalili was continuing the promotion of his "Super adobe" technique and eventually decided to patent the idea, which he obtained in the U. S.

2001 - Paulina Wojciechowska was the first to write an entire book on the topic of earth bag building: Building with Earth: A Guide to Flexible-Form Earth bag Construction was published in 2001. This featured some of her early experiments done at Khalili's CalEarth, along with several other case histories.



2004 - Kaki Hunter and Doni Kiffmeyer (a couple) became enamored with earthbag construction after studying with Khalili, and worked on a variety of projects, both for themselves and for clients. In 2004 they wrote and got published another book, Earthbag Building: the Tools, Tricks and Techniques , based on their particular experience.




2006 - at the request of Dr. Owen Geiger of the Geiger Research Institute of Sustainable Building, the Department of Civil and Mechanical Engineering of the U.S. Military Academy at West Point conducted several controlled and computer-monitored tests to determine the ability of polypropylene earthbags filled with sand, local soil, and rubble to withstand vertical loads.


Dr. Owen Geiger is the founder and director of the Geiger Research Institute of Sustainable Building and has two engineering degrees and a Ph.D. in Social and Economic Development. His lifelong goal is to alleviate substandard housing by using natural building materials and sustainable building methods.

2010 - Haiti was struck by a magnitude 7.0 earthquake, since then there have been a number of Earthbag structures built and currently being built.  This method has been adopted for its cost effective nature and proven resistance to earthquakes.



Sunday, March 13, 2011

Biography

I'd like to take a quick moment to introduce you to the 5 team members of Earthbaggers.

DANIEL BUCCHERI
21 years old from Melbourne.

Loves to design and interested in Architecture, Daniel is also very interested in music.






JOEL DUNCAN
25 years old from Queensland.

Studying Building Design (Architectural) second year, Joel worked in Game development professionally for 4 years.  He aims to finish this course and begin work in building design industry.





LEAH OIKAWA
19 years old from Japan.

Second year student of Building Design in RMIT University.  Wants to finish her study as a Architect at University.  Interested in designing.






LEIDEN BAO
28 years old from China.


Finished his study and worked in Industry Design.  But he is interested in designing houses so he is pursuing Building Design (Architectural) at RMIT University of Melbourne.





SHAKIBA MORADI
20 years old from Iran.

Doing the same course and looking for finish her study at University and be a good Architecture in future.

Loves to design and creating new things.



Shakiba.

Wednesday, March 9, 2011

Rationale & Aim

The Earthbaggers team has chosen to analyse-design-construct-test the use of Earthbags as a wall construction material.

Why Earthbags; short answer, floods. One of the team members comes from Queensland, where flooding occurred earlier this year. These floods saw thousands of homes inundated with water, destroying livelihoods and disrupting day to day life. One of the main methods used to limit the damage of the floods in Brisbane and surrounding areas was sandbagging, a technique which Earthbag construction is heavily tied too.

Traditionally Earthbag is a construction material used in 3rd world countries as it is relatively inexpensive, and the contents of the bags can be filled effectively free. The traditional Earthbag house has a distinct beehive shape, with porthole windows and the structures are typically smaller single storey dwellings.


As we enter the Analysis phase of Earthbag construction we are currently researching the history and current use of Earthbags around the world. Looking ahead to design-test-construction we have set ourselves a list of goals/tests:

1- Construct a 1:2 scale model of an Earthbag wall (including a window and roof).
2- Test waterproof level the structure is under simulated rainfall.
3- Test and Compare Earthbag fillings (price, insulation quality, weight)
4- Construction of a more suburban look rather than the traditional ‘beehive’ look.


During the Analysis phase each team member has been assigned something specific to research (history, current construction techniques, etc.). When we move through the next phases, specifically construction and testing, the team will work more as a group sharing successes and hopefully not destroying a backyard in the process.

Joel.